Assitant Manager- Engineering Design at Emerson Automation Solutions
18 Years of Experience
Pune, Maharashtra, India
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Not Available
A Competent manager with 17+ years of comprehensive experience in end to end Product Design & Engineering in a manufacturing industry including project execution of engineered products. Expertise in Process Automation, Lean & Six Sigma via identification of potential cost-saving, waste removal, reduction in defects & variations in the process. Good experience of handling VAVE and Product standardization projects. Manage product engineering activities by determining skill development & planning effective utilization of resources. Champion in Actuation & controls design for oil & gas pipeline valves (rotary and linear actuators) Skills : Product Manager/ Team Lead, Project management & Planning, Pneumatic Systems, Actuators & Controls, Piping Layout, Product Design & Development, Creo 4.0, AutoCad, PLM Windchill, Advance Excel, Database Management, VBA Programming Key Achievements : 1) Kaizen Awards: Cost reduction projects Productivity improvements: 2) Increased business efficiency by implementing “Product Standardization” 3) Developed excel utilities using VBA Programming for productivity & quality improvement & reducing lead time 4) Six Sigma Project - Reduction in WOS documentation Errors
Emerson Automation Solutions, Others, Mechanical Or Industrial Engineering
Emerson Automation Solutions
Emerson Automation Solutions
Emerson Automation Solutions, Emerson Automation Solutions, Emerson Automation Solutions, Emerson Design Engineering Center, Tata Motors, Tata Motors
Job Title : Assistant Engineering Manager
Company name : Emerson Automation Solutions
Period : April 2021 - June 2022
Summary : Division: KTM Isolation Valve
Key Result Areas:
❖ Played a key role as product manager for pneumatically/ electrically Actuated architectures mounted
on pipeline valves; Ensured timely completion of project orders along with managing entire set of
engineering activities
❖ Led & developed in-house design team for handling product development plans and building
excellent modular designs of actuated valve architectures for Emergency Shutdown (ESD/SIS),
Depressurizing, HIPPS Systems, etc
❖ Steered business development projects to reduce variations in CTO (Configure to Order) business
and to improve quality, reliability and reduce costing. Projects executed like...
o Automation Standardization- Standardization of basic schemes (P&ID), automation accessories
and control panels to speed up bidding process with short delivery commitments, reducing the cost
of bought-out accessories and driving inventory control through reduced variety of accessories/
components; atleast 25% time saving for Sales, Engineering and Procurement
o Standardization for Air Tanks/ reservoirs, Mountings & Linkage Kits for Actuators, Limit switch &
positioners to reduce manual errors & process time
❖ Devised and followed quality processes for the engineering like 5S, Lean and data management
through ISO documentation..
o Hosting monthly team meetings for tracking assembly issues & errors reported in QOS; Continual
improvements in product deliverables by identifying and removal of wastes & defects through Lean &
Six Sigma methodology
o Preparation and hosting quarterly reviews of checklists, guidelines & testing qualification plans for
engineering, procurement & quality functions
o Established new codification process for components & assemblies; Established 5S & record
retention audits quarterly
o Release of design formats & circulars based on revisions in industry standards like API 6Dx/ IEC/
RoHS in coordination with CFT
Location : Pune/Pimpri-Chinchwad Area
Job Title : Junior Manager Engineering Design
Company name : Emerson Automation Solutions
Period : October 2015 - April 2021
Summary : Division: KTM-Virgo
❖ Accountable for design and development of component/ assemblies including concept, planning,
design, fabrication/ prototype, assembly, analysis and testing/validation
❖ Technical review of selected actuators, instruments and control accessories for Valve torque/ MAST,
Equipment sizing, stroke time/ Cv calculations, HAZOP & PST with SIL as per IEC 60079/ 60529 &
61508; WP & fireproof analysis as per equipment specifications with applicable safety standards &
Certifications (ATEX/ UL/ PESO/ CuTR, etc)
❖ Technical contribution to kick-off meetings with the customers and bid-review meetings with cross functional teams
❖ Provide technical direction/ guidance to Engineers, Designers & Drafters on mechanical calculations,
material selection to release of manufacturing drawings & BoMs for production
❖ Managing project load, performing assignments of tasks based on skills/ experience of resource to
meet the schedule, right scope, quality & cost of deliverables, in accordance with commitments & set
BPI
❖ Monitoring project status & design issues through daily board meetings for maintaining consistency
in quality, structure and project compliance from concept development stage till performance validation;
weekly reporting management through MIS
❖ Resolving Shop floor assembly & FAT/ SAT issues and service complaints through maintenance and
repair of products & assemblies
❖ On job support to Cross-Functional Teams like as supporting inside sales for technical offer during
inquiry/ pre-bid stage; Supporting Procurement for development of alternative buyers
❖ Implementation of industrial standard work culture and business processes
❖ Established culture of Value engineering to reduce scrap and drive effective resource utilization,
Process improvement using VSM and Process automation via Tracking tool for Non-Standard
Configurations
❖ Training & coaching the teams on products & process tools (Creo, Pneumatics, Piping, GD&T, PLM,
Advance Excel, etc)
Location : Pune/Pimpri-Chinchwad Area
Job Title : Senior Design Engineer
Company name : Emerson Automation Solutions
Period : December 2010 - October 2015
Summary : Division: Virgo Valves & Controls
❖ Engineering design development and simulation of prototypes 3D assemblies for complex assemblies
including Control Cabinets/FireBox Enclosures, analysis for review of designed product and risk assessments and finally release of 2D manufacturing & assembly drawings applied with suitable GD&T, tolerance stack-up, fits & clearances
❖ Checking/ Preparation of non-standard pneumatic circuit diagrams and GA drawings for complex
Actuated valves using AutoCAD;
❖ Perform mechanical design calculations for mounting brackets & couplings against maximum
actuator torque and feasible with valve/ actuator drive train components
❖ Checking & Preparation of bill of materials (BOM) for complex assemblies
❖ Responsible for review & approval of vendor drawings received against project requirements. i.e. for
Air Tank, Junction Box, Fireproofing, etc
❖ Review & resolution of Customer comments on GAD
Location : Pune/Pimpri-Chinchwad Area
Job Title : CAD Engineer
Company name : Emerson Design Engineering Center
Period : March 2006 - November 2010
Summary : Division: Fisher Valves
Key Result Areas:
❖ Played key role as part of Engineering team involved in design of mounting kits for DVC/ Limit
switches right from concept design to final drawing release for manufacturing and design of actuated
assemblies for linear & rotary control valves including BOM & GAD preparation using Oracle-APC &
CoCreate tools respectively
❖ Conducting basic mechanical design calculations; Design review for manufacturing and assembly
(DFMA) of new parts/ products
❖ Preparation of installation instructions
Title : IGTR certified Post Diploma in Tool Design
Period : June 2005 - Present
Issuing Authority : Indo-German Tool Room
Title : CATIA V5
Issuing Authority : Indo-German Tool Room
English (Professional Working), Hindi (Limited Working), Marathi (Native Or Bilingual)
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